Create a fillet surface between existing surfaces

1. Choose Surfaces > Multi-Surface Fillet > Surface Fillet .
2. Set the construction type to Radius or Chord. (See the section Choose the type of a fillet surface for more information.)
3. Check on Variable Fillets if you want the radius or chordal distance of the fillet to vary along its length.
4. Select the first surface or set of surfaces, then click Accept.
5. Select the second surface or set of surfaces, then click Accept.
   Tip

   If you use a pick-box to select the second set of surfaces, it will not accidentally re-select any surfaces from the first set.

   An arrow appears for each set of surfaces, indicating on which side of the surfaces the fillet will be built. The software makes an educated guess about where you intend to build the fillet, and orients the arrows accordingly.

   
6. Click on an arrow to flip its direction, or click on a surface to make the indicator appear at that location.
7. Click Build.

   The fillet is built on the side of the surfaces indicated by the arrows.

8. For variable fillet surfaces, use the manipulators to control the radius (or chordal distance) along the length of the fillet. (See the sections Control the radius along the length of a variable fillet surface and Control the chordal length along a variable fillet surface for more information.)
9. Use the options in the Surface Fillet Control window to control the shape of the fillet surface. (See the section Manipulate fillet surface cross section and continuity for more information.)

Create a fillet surface between surface curves

Freeform blend lets you create a fillet between surface curves (surface boundaries, trim edges, Isoparametric curves or Curves-on-surface).

In other words, you use surface curves on the two sets of surfaces to define the contact lines at the ends of the fillet.

1. Choose Surfaces > Multi-Surface Blend > Freeform Blend .
2. Click surface curves on the first set of surfaces to define the contact line.

   The first set of curves is highlighted in purple.

   Note

   If Chain Pick is turned on in the option window, selecting the boundary of one surface will also select all other boundaries that are tangent continuous with it.

3. Repeat for the second surface or set of surfaces.

   The second set of curves is highlighted in yellow.

4. Press the Recalc button.

   (This is not necessary if Auto Recalc. is turned on in the option window.)

Adjust the alignment of the edges of the fillet/blend surfaces

Use the options in the Flow Control section to control how the blend surface(s) edges (in the V direction) meet up with the edges of the boundary surfaces.( See Surfaces > Multi-Surface Blend > Freeform Blend).

You can adjust the alignment of the start, end, and (if more than one blend surface) interior edges.

What if...?

• The fillet surface will not build?

  Try lowering the fillet radius. Often the fillet does not build simply because there is not enough room to create the radius set in the options.

• I don’t want to trim the surfaces back?

  The default is to automatically trim the surfaces back to the new fillet surface. Use the Trim Type option in the control window to have the fillet tool only create curves-on-surface (but not trim), or turn trimming off completely.